The Luxexcel technology is an inkjet-based 3D print technology which builds lenses droplet by droplet. From a liquid material, small droplets are jetted to build the required ophthalmic lens shape.

The 3D printing process obtains very smooth lens surfaces without any post-processes.

We are able to create very accurate lenses because we use extremely small droplets, and we are able to print rapidly because we jet many droplets at the same time.

Today, Luxexcel VisionPlatforms™ in the USA and Europe, reached a maturity level where commercial lenses are being shipped to customers every day.

The Luxexcel VisionPlatform™ consists of industrial grade optical 3D-printers, lens-design software and workflow integration tools which enables customers to manufacture 3D printed ophthalmic quality lenses that meet all industry standards like ANSI, ISO & FDA requirements

Faster than you might expect (see timelapse)

Traditional 3D printing technologies require hours to build an object with the detail and accuracy used by our process.

The Luxexcel technology for 3D printed lenses prints two pairs of lenses in one hour.

The lenses require no polishing after printing. After resting in our proprietary blue light cabinet, they can be coated and processed using standard lab procedures. 

3D printed lenses easily fit into the standard ophthalmic lens manufacturing process.

Luxexcel’s VisionMaster™ enables users to customize the lens and allows experimenting with our beta designs to create lenses that do not exist today.

By utilizing VisionMaster™ one can enhance the lab’s product portfolio with custom 3D printed lenses. 

If your lab has a printer, VisionMaster™ will sent the lenses to your lab’s print queue. If your lab has a VirtualEngine™ ,the lens file is sent to a selected ophthalmic lab which has a VisionEngine™ installed on site. 

Our technology  is designed for an ophthalmic lab and we solely print lenses for eyewear. We are interested in mutual projects, but do not offer prototyping services.

As a partner of Luxexcel, we provide a turnkey solution which includes: the VisionEngine™ hardware (printer), Luxexcel VisionClear™ print material, VisionMaster™ lens design software, lens designs, beta testing lens designs, service, training and maintenance.  
The site partner must have a clean room and dedicated space for our 15 ft, 5-ton printer. We provide the 3D printing technology and the optical lab provides their expertise in lens processing.

Luxexcel VisionClear™ is an ophthalmic quality, UV-curable acrylate monomer in an ink form. This material is optimized to be 3D printed by the Luxexcel VisionEngine ™.

The material is compatible with ophthalmic industry coatings like Hard coatings, blue filters and tints.

The Luxexcel VisionPlatform™ is not exactly tabletop size. It is a commercial scale printer with the following dimensions:

Unlike industry standard processes, prefabricated lens blanks are not required. The lenses are fabricated by Luxexcel VisionEngine™ in a fully additive manner, based on a custom lens design file generated using Luxexcel VisionMaster™.

3D printing of ophthalmic lenses has numerous benefits:

1.  Simplicity: by simply printing the lens a long supply chain is reduced to one printer, no inventories, no polishing and grinding, no sourcing semi-finished lenses from all over the world. 
2. Design freedom: new lens designs by removing limits in the traditional technology, but also integrating smart technology into prescription lenses
3. Eco friendly: 3D printing removes the significant waste which is usually associated with lens manufacturing. Reduced carbon footprint, energy, waste water, plastic waste, transport and toxic materials.